Proof of Concept
In separate workshops, we work on your recipes how to make them modular. Exisiting recipes are analyzed and modularized by our team of experts.
The MoFa – Technology is the answer:
- Modularized recipes with the goal of low complexity
- Super-Fast dispersion process as one key element
- Super-Fast homogenization process
- Clean production due to avoidance of pigment dissipation
- Reliable and easy scale-up from laboratory to production
- Small Batch Production to mass production possible
- Modern workplace for staff – fun to work with!
Leading to extraordinary cost savings, high-speed production, and maximum flexibility in production of the 21st century.
Curious to learn how it works?
With our partner Hemmelrath Technologies, we offer four different product lines:
Micro MoFa – Small Scale – Small Batches
10 l to 300 l Batch Size
Flex MoFa – Flexible solution with various options
150 l – 2,000 l Batch Size
Mini MoFa – The wolrd’s most compact paint factory on 30 m²
500 l – 5,000 l Batch Size
MoFa Plant – the ultimate solution for large volumes
7,000 l – 40,000 l Batch Size
The Micro MoFa
The Micro MoFa 10 is a small equipment, very flexible and also available in an Ex-Proof Version. In a laboratory setup, the Micro MoFa can be used for experimenting on new or modified recipes with the goal of scaling it up to a production scale, ideally with a Mini MoFa. Big benefit: Scaling-Up is very simple and straight forward. It is normally used for batch sizes of 10 l.
As a small-scale production setup, Micro MoFa 300 can be used for batch sizes between 120 and 300 l. It is an ideal solution for small batch production, also with predispersed components or powder e.g. pigments. In case of organic pigments, its combination with a small mill makes it to a powerful, flexible and fast production setup for tinting pastes. Due to perfect pre-dispersion, the milling time is reduced, and the product is in a narrow particle size distribution.
The Flex MoFa
Flex-MoFa sets new standards in standardization and individualization in the construction of process plants. A modular component structure makes it possible to reduce planning and development costs, creating a cost-effective entry-level variant of a MoFa system.
With the help of our configurator, different system layouts can be created using predefined assemblies and components and the costs can be determined directly.
Special features
- Flexible combination of system components such as dispersion unit, beam mixer, storage tanks, measurement and control technology
- Various options or combinations are available for the powder handling process
Big bag, bagged goods, use of various powder containers
Depending on the system design, the system remains mobile within a production facility and can thus be docked to different process vessels, for example Automatic recording of process data during production - Due to the closed production method when powder containers are used, increased occupational hygiene is also achieved here, by reducing odor and dust emissions
- Operation of the system by one employee
The Mini MoFa
The Mini MoFa is the most compact paint factory in the world with a footprint of 30 m². It is capable of producing batch sizes of 500 – 5,000 l and includes the processes wetting, grinding, stabilizing and homogenizing. It has an integrated cleaning system and color change is possible within 30 minutes. Due to the high degree of automation, it can be operated by just one person, a control with a pad is possible. Options are available such as data logging functions or a vacuum unit.
The total capacity is 3,000 to/y for pigment pastes and 8,000 to/y for singular slurries or masterbatches.
The MoFa Plant
The MoFa Plant is the high-end, large-scale version of the MoFa. It addresses customized plant layouts with flexible elements as well as production layouts for large scale production. It is a fully automatic process, online silo unloading, integrated cleaning system and a high-end digitalized manufacturing control system. Easy to operate, control via portable touch screen tablets is possible.
